Background
One of the honey jar dealers based in the UAE reached Yeboda to seek assistance after experiencing constant complaints regarding the thickness of the glass and the lack of clarity on their custom made honey jars. Such were the problems with the appearance of the product, the store image, and longevity of the product, which complicated the ability of the dealer to match the expectations of the higher markets.
Challenges
Uneven Glass Thickness
The jars were of uneven wall thickness, and the thinner parts easily broken, and the thicker ones made heavier and more expensive. This discrepancy led to variations in quality between batches also.
Loss of Glass Transparency
Hazy Glass and flow lines were some of the impurities in the raw materials and the uncontrolled temperature in the manufacturing process which made the honey jars less attractive to the viewer.
Yeboda Solutions
Mold and Structure Optimization
Yeboda reformulated the jar molds to have the balanced wall thickness and better the flow of glass. For stress prone areas like the base, shoulder the reinforcement was done without altering the overall design.
Material choice and Temperature regulation
There was introduction of high purity raw materials and the melting and annealing temperature was carefully regulated to increase the clarity and remove cloudiness.
Quality Inspection and Testing
Thickness, clarity and drop tests were done to every production batch to guarantee that the strength and transparency are the same before shipping.
Results
The UAE honey jar dealer was able to attain consistency in glass thickness and attain high levels of improvement in clarity in all orders. The breakage rates were reduced, the presentation of the product became better and the dealer was able to position the jars as a high quality packaging choice.
Conclusion
By means of efficient design of molds, material refinement, and stringent quality control, Yeboda assisted the UAE honey jar dealer in providing durable, crystal clear honey jar, which satisfied the functional and aesthetic requirements.
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