Фон
One Japanese seasoning brand was looking to find a spice jar exporter that would deliver quality to help it maintain its growing retail and online retail segment. The company needed small and tough стеклянные баночки для специй that would be able to preserve airtight closing on powdered spices and mixed seasonings. The designed product was a 120ml square glass jar which is rounded at the edges, thin side is 58mm lug and the bottom of the jar is thick to be stable. The induction liner was combined with a metal lug cap accompanied with the jar. The client has selected Yeboda due to our rigid dimensional tolerance control, experience in exports and the ability to carry out seal performance testing prior to shipping.
Проблемы
Weak Seal After Long-Term Storage
The brand reported that some jars gradually lost airtight performance after several months, affecting spice freshness and aroma.
Cap Engagement Inconsistency
During high-speed filling, certain caps did not fully engage with the lug threads, resulting in uneven torque and potential leakage during shipping.
Анализ причин
Our engineering and QA teams conducted thread profile measurements and liner compression tests. We identified two key issues:
- Minor variations in lug finish height and thread angle reduced uniform liner compression.
- Cap torque settings at the filling line were not fully compatible with the jar’s actual neck tolerances.
Решение
Precision Neck Finish Optimization
As an experienced glass spice jar exporter, we recalibrated mold components and tightened lug finish tolerances. Every batch was inspected with thread gauges to ensure consistent cap engagement.
Liner & Torque Matching Tests
We collaborated with the client’s cap supplier to test different liner materials and torque ranges. Seal strength was verified through vacuum retention and inverted leakage simulations.
Additional QC Protocol
A final inspection checklist was introduced, including torque validation and random seal strength testing before export.
Результаты
Seal strength improved significantly, and long-term freshness was maintained during storage and transport. The defect rate related to sealing dropped dramatically, and the Japanese brand expanded distribution across domestic and international markets. By partnering with Yeboda as their trusted glass spice jar exporter, the client secured stable sealing performance and reliable export-ready packaging for their premium spice line.
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