Arrière-plan
A US beverage packaging brand was searching for a reliable flip top bottle exporter to reduce packaging costs while maintaining premium product quality. The company provided glass bottles for reusable beverages, such as kombucha, sparkling drinks, and home-brewed beverages.
The client decorated 500ml clear bouteilles à bouchon à clapet with a cylindrical shape and embossed logo panel, with a stainless steel wire bail and a food grade silicone gasket. Our technical know-how in production, competitive costs and our ability to optimise the production of the bottles and logistics costs, resulted in the selection of Yeboda.
Défis
Rising Packaging Costs
The client’s previous supplier frequently increased prices due to inefficient production processes and fluctuating material usage, reducing profit margins.
High Freight Expenses
The heavy bottle design and inefficient carton layout resulted in higher shipping costs for each container shipment.
Analyse des causes
After reviewing production data and logistics records, our team identified the core issues:
- Excessive glass weight was being used without improving bottle performance, increasing material costs unnecessarily.
- Packaging dimensions were not optimized, reducing container loading efficiency and increasing transportation expenses.
Solution
Lightweight Bottle Optimization
As an experienced flip top bottle exporter, Yeboda redesigned the bottle structure using advanced glass distribution technology. We reduced overall bottle weight while maintaining strength and pressure resistance.
Improved Carton Configuration
Our packaging engineers have re-designed the carton layout to maximise the number of bottles to be processed per pallet and container utilisation.
Production Efficiency Enhancement
We have optimised the performance and production processes of moulds, minimising material wastage and ensuring consistency in production, which also helps to lower cost.
Résultats
The client was able to reduce packaging and logistics costs substantially, while still maintaining good quality. The benefits of loading efficiency and reduction of material use meant that there were significant annual savings.
Now, the US brand has a cost-effective packaging solution that has helped them grow their business and be competitive in the beverage industry with Yeboda as their long-term supplier of flip top bottles.
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