Background
The Brazil-based hot sauce bottle supplier contacted Yeboda due to severe problems with shipping damages and seal failure. Long distance transportation was breaking bottles and the leaking caps resulted in loss of product and complaints. The supplier had to have a tailored export solution that would safeguard the quality of the products and the brands as well.
Key Challenges
Damage to the shipments in export
The glass bottles were not tough enough with regard to impact resistance particularly at the shoulder and the base. Breakage rates were high due to long transit times, pallet stacking pressure as well as vibration during export shipping.
Seal Failure and Leakage
Poor sealing was caused by inconsistent bottle neck size and inaccurate caps. The leaks were additional to the expansion and contraction that occurred during transport due to temperature variation.
Customized Solutions
Strengthened Bottle Design
Yeboda optimised the bottle mould by making the wall thickness of the bottle mould more effective and the base stronger to enhance resistance to shocks. In the new building, the same look was preserved but the structure became much more durable.
Better Cap and Neck Compatibility
The bottle neck finish was narrowed to smaller tolerances and made to fit caps perfectly well. Good-quality liners were added to increase the sealing pressure and avoid leakage when it is under pressure.
Ready Packaging Design: Exports
The protective packaging was also enhanced with stronger dividers, less movement of the bottles, and enhanced stability of the pallets to lessen damages incurred during the international transportation.
Quality Control and Testing
Leak and Drop Testing
Individual batches were subject to inverted storage test, pressure test and drop test to seal reliability and structural integrity prior to shipment.
Results
The implementation of those solutions helped the Brazil hot sauce bottle supplier to drop shipping damages by more than 60 percent and nearly eliminate complaints related to seal failures. Shipments to customers were more dependable in exports, customer satisfaction was better and the supplier was able to penetrate into new foreign markets.
Conclusion
Yeboda used reinforced bottle design, optimization of sealing, and export-oriented packaging capabilities to ensure that the Brazil hot sauce bottle manufacturer overcomes any shipping and seal damage issues resulting in damaged bottles shipped could become leak-proof and durable, being ready to be distributed worldwide.
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