Background
A UK milk bottle dealer approached Yeboda seeking support to develop customized milk bottles that could reduce breakage during transport and handling. Their existing bottles were frequently damaged in distribution, causing product loss, higher costs, and growing complaints from retail partners. The dealer needed a durable, customized solution that standard suppliers could not provide.
Challenges
The dealer’s main issue was the fragility of traditional glass milk bottles. The glass thickness varied, bases were unstable, and the neck design caused stress points that often cracked during pallet stacking or long-distance shipping. The dealer also needed branding flexibility without compromising structural strength.
Yeboda Solutions
Reinforced Bottle Structure Design
Yeboda’s engineering team analyzed the weak points in the dealer’s current bottles and developed new molds with reinforced bases, balanced wall thickness, and stress-resistant neck curves. The design increased impact resistance while maintaining the classic milk bottle shape.
Material Optimization & Quality Control
High-strength glass formulations were introduced to enhance durability without adding excessive weight. Yeboda implemented precise temperature control and forming techniques to guarantee uniform thickness and improved structural stability. Each batch underwent drop-test and pressure-test procedures to ensure consistent durability.
Custom Branding Integration
To meet the dealer’s market needs, embossing and printed branding options were added to the bottle without affecting strength. We provided flexible customization, allowing the milk bottle dealer to present a more premium, recognizable product.
Results
The improved bottles reduced breakage rates by over 40% during warehouse handling and transportation. Retail partners reported fewer damaged shipments, and customer satisfaction increased. With stronger custom bottles and consistent quality, the UK milk bottle dealer expanded its market presence and reduced overall operational losses.
Conclusion
By offering reinforced design, reliable material quality, and flexible customization, Yeboda helped the UK milk bottle dealer significantly lower breakage rates and deliver durable, branded milk bottles—strengthening their competitiveness in the market.
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